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12/24/2025 1:45 pm  #1


Choosing the right NDT method for metal flaw detection

I’m comparing different non-destructive testing methods for a long-term inspection setup in a metalworking facility. We deal with a mix of ferrous and non-ferrous components, some small precision parts and some larger structural elements. Ultrasonic testing, magnetic particle testing, eddy current — all seem useful, but resources are limited, so we can’t implement everything at once.
From your experience, is eddy current testing flexible enough to justify investing in it early? Or does it only make sense in very specific scenarios? I’d love to hear how others approached this decision. 

 

12/24/2025 1:57 pm  #2


Re: Choosing the right NDT method for metal flaw detection

That’s a very common dilemma, and honestly, there’s no single “perfect” method. That said, eddy current testing is often underestimated when planning inspection systems. Its flexibility is actually one of its strongest points. It’s fast, doesn’t require couplants like ultrasonic testing, and works especially well for detecting surface cracks, corrosion, and material inconsistencies.
In our facility, we introduced eddy current testing early because it allowed quick screening of parts before more time-consuming methods were applied. It saved us a lot of time and reduced false positives later in the process. This overview helped us internally when making the decision, as it clearly explains capabilities and limitations:
https://teqto.pro/flaw-detectors/eddy-current
If your components are conductive and surface integrity matters, it’s definitely worth early adoption. 

 

12/24/2025 2:11 pm  #3


Re: Choosing the right NDT method for metal flaw detection

Appreciate the insight, that makes the decision much clearer. 

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